Which certifications are available for explosion-proof process analyzers?

Explosion-proof analyzers are certified according to international and regional standards for hazardous areas. Common approvals include : ATEX (Europe) IECEx (global) FM (United States) CSA (Canada) These certifications confirm that the analyzer meets strict safety requirements for operation in classified zones or divisions where explosive atmospheres may occur.

What is the best process analyzer?

If you are looking for a turnkey process analysis solution with sample preconditioning, ease-of-use, and robust integration, Metrohm’s 2060 Process Analyzer is one of the best in the market. Metrohm Process Analytics offers complete turnkey solutions, including: Analyzer and sample preconditioning: cooling, heating, pressure reduction, degassing, filtration, and more. Shelters, piping, wiring, and interfacing: fully engineered systems for plug-and-play deployment. Modular multi-cabinet design: up to four cabinets for complex multiparameter analysis. Preconfigured software (IMPACT): intuitive, graphical programming sheets for easy operator control. Remote monitoring & control: via Modbus, discrete I/O, or direct connection to DCS/PLC systems. Industrial-grade build: IP66/NEMA 4 enclosures for harsh environments. Metrohm also provides custom engineering for sample handling and conditioning, ensuring reliable performance even in demanding applications like petrochemicals, semiconductors, and mining.

What is the difference between a process analyzer and a laboratory analyzer?

The following table compares process analyzers to laboratory analyzers: Feature Process analyzer Laboratory analyzer Location Installed directly in the process Located in a separate lab Measurement frequency Continuous or at set intervals Periodic, depending on manual sampling Response time Real-time results Delayed results after transport and analysis Accuracy High, suitable for process control Very high, suitable for detailed analysis Safety Reduces manual handling of hazardous samples Requires operators to handle samples

Can I determine trace levels of cations and anions in ultra-pure water online?

Yes, you can measure trace levels (to % levels) of cations and anions in ultra-pure water online, for instance with the 2060 IC Process Analyzer . The 2060 IC Process Analyzer supports: Simultaneous analysis of multiple parameters (cations, anions, trace metals) Multiple detection methods: conductivity (suppressed and non-suppressed), UV/VIS, and amperometric detection Autonomous operation: 24/7 monitoring with continuous eluent generation Modular configuration: up to four cabinets and 20 sample streams can be integrated

What is a process analyzer?

A process analyzer is an instrument that measures the chemical or physical properties of substances involved in industrial processes. It provides real-time data to monitor, control, and optimize production. A process analyzer goes through the following steps: The analyzer automatically takes a representative sample from the process stream. It conditions the sample, if necessary (e.g., cooling, filtering, or diluting). The instrument applies an analytical technique such as titration, spectroscopy (Raman, NIR, XRF), photometry, or ion chromatography. The analyzer calculates the concentration or property of interest and sends the result directly to the plant’s control system (PLC, DCS, or SCADA). This allows operators to monitor product quality, optimize efficiency, and ensure safety and compliance without waiting for laboratory results.

Procesní analyzátory

Q: Which process analyzer is best for measuring gases and aerosols in air?

The 2060 MARGA (Monitor for AeRosols and GAses in ambient Air) developed by Metrohm and verified by the U.S. EPA is one of the best solutions available for measuring gases and aerosols in ambient air. It combines automation, precision, and ease of integration with proven field performance.

Pokročilé procesní analyzátory pro průmyslové inline, online a atline analýzy: aplikace pro petrochemické, energetické, polovodičové, kovové, papírenské, důlní odvětví a také pro kontrolu odpadních vod.

Product families Knowledge hub FAQs

Whatever your requirements – we have the right Process Analyzer for you

Our portfolio of process analyzers includes individual analyzers as well as a modular analyzer platform covering near-infrared, Raman, titration, pH, and ion chromatography measurements in various industries. Use the filters to refine your search and find the perfect process analyzer for you.

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14 Produktové řady

Platforma 2060

Robustní a spolehlivá modulární platforma analyzátoru pro maximální flexibilitu v přizpůsobeném monitorování procesů.

2060 VA/CVS Process Analyzer

Precise trace metal analysis with Voltammetry or organic additives monitoring with CVS (Cyclic Voltammetric Stripping).

2060 XRF Process Analyzer

Reliable online x-ray fluorescence analysis for liquid process control

2060 RISE

An inline Raman spectroscopy sensor to elevate your process analysis

2060 Raman Analyzer

Unleashing analytical precision for comprehensive process monitoring

2060 NIR Analyzátor

Řešení na klíč pro procesní analytickou technologii (PAT).

2060 IC Process Analyzer

Kompletní a flexibilní systém pro online monitorování iontových sloučenin ve vodných médiích od ng/l do % koncentrací.

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2060 TI Procesní analyzátor

Integrované řešení pro 24/7 online monitorování kritických chemických parametrů v průmyslových procesech a tocích odpadních vod pomocí titračních, pH, ISE, vodivostních, coulometrických nebo fotometrických metod.

Procesní analyzátory odolné proti výbuchu

Nejmodernější ochrana pro online analýzu procesů.

Procesní analyzátory 2035

Procesní analyzátory dostupné v potenciometrických, fotometrických a termometrických verzích s volitelným dodatečným měřením pH a vodivosti.

Série 202X

Serie 202X – Jednometodové procesní analyzátory na monitorování chemických látek, vod, odpadních vod s titračními, pH, ISE nebo fotometrickými metodami.

pH senzory ProTrode

Vylepšete své procesní poznatky pomocí inline měření pH, rozpuštěného kyslíku a rozpuštěného oxidu uhličitého.

Process Raman Analyzers

Explore our cutting-edge Raman systems, including the PTRam Analyzer, 2060 Raman Analyzer, and 2060 RISE to enhance process analysis capabilities.

PTRam Analyzer

Inline self-calibrating process development Raman.

Knowledge hub

Metrohm Process Analytics, Process Service Engineer, chemical industry, 2060 Process Analyzer, training customer, petrochemical refinery

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Reducing process downtime with Online Spectroscopy

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To automate or not to automate? Advantages of PAT

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Five data sets your refinery process is probably missing

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Improved surface finishing chemistry through process analysis

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Process analyzers – FAQs

"Metrohm Process Analytics, Process NIR, 2060 platform, 2060 NIR cabinet, 2060 the NIR, operator, ATEX, Automated analysis, 2060 Software, OMNIS spectroscopy, Inline analysis, process environment, biodiesel, Stainless steel

A process analyzer is an instrument that measures the chemical or physical properties of substances involved in industrial processes. It provides real-time data to monitor, control, and optimize production.

A process analyzer goes through the following steps:

The analyzer automatically takes a representative sample from the process stream.
It conditions the sample, if necessary (e.g., cooling, filtering, or diluting).
The instrument applies an analytical technique such as titration, spectroscopy (Raman, NIR, XRF), photometry, or ion chromatography.
The analyzer calculates the concentration or property of interest and sends the result directly to the plant’s control system (PLC, DCS, or SCADA).

This allows operators to monitor product quality, optimize efficiency, and ensure safety and compliance without waiting for laboratory results.

Laboratory ion chromatography (left) and process ion chromatography (right) are suitable in different situations, depending on the end-user requirements..

Manual sampling takes time, requires handling of hazardous chemicals, and delays decisions. A process analyzer measures directly in the process, delivering accurate and continuous results without waiting for laboratory analysis. This reduces errors, improves product quality, increases efficiency, and protects operators from exposure to hazardous samples.

Learn more in our blog article:

Blog: Laboratory vs. process analysis: Key factors for informed decision-making

The following table compares process analyzers to laboratory analyzers:

Feature	Process analyzer	Laboratory analyzer
Location	Installed directly in the process	Located in a separate lab
Measurement frequency	Continuous or at set intervals	Periodic, depending on manual sampling
Response time	Real-time results	Delayed results after transport and analysis
Accuracy	High, suitable for process control	Very high, suitable for detailed analysis
Safety	Reduces manual handling of hazardous samples	Requires operators to handle samples

A comparison of offline laboratory results (orange) to real-time process analyzer results (green).

Metrohm Process Analytics, 2060 Process Analyzer, chemical industry, Flexibility, Modularity, online analysis, process analyzer systems, petrochemical refinery

If you are looking for a turnkey process analysis solution with sample preconditioning, ease-of-use, and robust integration, Metrohm’s 2060 Process Analyzer is one of the best in the market.

Metrohm Process Analytics offers complete turnkey solutions, including:

Analyzer and sample preconditioning: cooling, heating, pressure reduction, degassing, filtration, and more.
Shelters, piping, wiring, and interfacing: fully engineered systems for plug-and-play deployment.
Modular multi-cabinet design: up to four cabinets for complex multiparameter analysis.
Preconfigured software (IMPACT): intuitive, graphical programming sheets for easy operator control.
Remote monitoring & control: via Modbus, discrete I/O, or direct connection to DCS/PLC systems.
Industrial-grade build: IP66/NEMA 4 enclosures for harsh environments.

Metrohm also provides custom engineering for sample handling and conditioning, ensuring reliable performance even in demanding applications like petrochemicals, semiconductors, and mining.

If ease of use is a top priority for process operators , Metrohm's IMPACT software and 2060 platform stand out as one of the best choices currently available.

If your goal is to empower process operators with a user-friendly, integrated, and remotely controllable system, Metrohm’s IMPACT software combined with the 2060 platform is a top-tier solution. It minimizes training needs, reduces manual tasks, and enhances safety and efficiency.

Learn more about the IMPACT software

Learn more about the 2060 platform

Metrohm Process Analytics, Process analyzer systems, Process NIR, 2060 platform, 2060 NIR cabinet, 2060 the NIR, close up, ATEX, Automated analysis, ADI 2045TI Ex Proof Analyzer, OMNIS spectroscopy, Inline analysis, process environment, explosion

An explosion-proof process analyzer is a specialized instrument, designed to operate safely in environments where flammable gases, vapors, or dusts are present. It prevents ignition of hazardous substances by containing any sparks or heat within the device.

Check out Metrohm's explosion-proof process analyzers

Explosion-proof analyzers are certified according to international and regional standards for hazardous areas. Common approvals include:

ATEX (Europe)
IECEx (global)
FM (United States)
CSA (Canada)

These certifications confirm that the analyzer meets strict safety requirements for operation in classified zones or divisions where explosive atmospheres may occur.

Metrohm Process Analytics, Process Service Engineer, chemical industry, 2060 Process Analyzer, training customer, petrochemical refinery, on-site training

Yes, you can measure trace levels (to % levels) of cations and anions in ultra-pure water online, for instance with the 2060 IC Process Analyzer.

The 2060 IC Process Analyzer supports:

Simultaneous analysis of multiple parameters (cations, anions, trace metals)
Multiple detection methods: conductivity (suppressed and non-suppressed), UV/VIS, and amperometric detection
Autonomous operation: 24/7 monitoring with continuous eluent generation
Modular configuration: up to four cabinets and 20 sample streams can be integrated

https://metrohm.scene7.com/is/image/metrohm/MARGA-ambient-air-monitoring?qlt=85&ts=1763989079380&dpr=off

The 2060 MARGA (Monitor for AeRosols and GAses in ambient Air) developed by Metrohm and verified by the U.S. EPA is one of the best solutions available for measuring gases and aerosols in ambient air. It combines automation, precision, and ease of integration with proven field performance.

Metrohm Process Analytics, pH, process engineer, maintenance, calibration, Inline analysis, Automated analysis, process environment, ProTrode

Metrohm has designed a wide range of inline sensors to ensure reliable, flexible, and robust control of your plant manufacturing steps. Whether you need to monitor pH, dissolved oxygen, or dissolved carbon dioxide in a chemical or pharmaceutical process, the ProTrode sensors are there to guarantee accurate and reliable results.

Learn more about the ProTrode sensors