Which certifications are available for explosion-proof process analyzers?

Explosion-proof analysers are certified according to international and regional standards for hazardous areas. Common approvals include : ATEX (Europe) IECEx (global) FM (United States) CSA (Canada) These certifications confirm that the analyzer meets strict safety requirements for operation in classified zones or divisions where explosive atmospheres may occur.

What is the best process analyzer?

If you are looking for a turnkey process analysis solution with sample preconditioning, ease-of-use, and robust integration, Metrohm’s 2060 Process Analyser is one of the best in the market. Metrohm Process Analytics offers complete turnkey solutions, including: Analyser and sample preconditioning: cooling, heating, pressure reduction, degassing, filtration, and more. Shelters, piping, wiring, and interfacing: fully engineered systems for plug-and-play deployment. Modular multi-cabinet design: up to four cabinets for complex multiparameter analysis. Preconfigured software (IMPACT): intuitive, graphical programming sheets for easy operator control. Remote monitoring & control: via Modbus, discrete I/O, or direct connection to DCS/PLC systems. Industrial-grade build: IP66/NEMA 4 enclosures for harsh environments. Metrohm also provides custom engineering for sample handling and conditioning, ensuring reliable performance even in demanding applications like petrochemicals, semiconductors, and mining.

What is the difference between a process analyzer and a laboratory analyzer?

The following table compares process analyzers to laboratory analyzers: Feature Process analyzer Laboratory analyzer Location Installed directly in the process Located in a separate lab Measurement frequency Continuous or at set intervals Periodic, depending on manual sampling Response time Real-time results Delayed results after transport and analysis Accuracy High, suitable for process control Very high, suitable for detailed analysis Safety Reduces manual handling of hazardous samples Requires operators to handle samples

Can I determine trace levels of cations and anions in ultra-pure water online?

Yes, you can measure trace levels (to % levels) of cations and anions in ultra-pure water online, for instance with the 2060 IC Process Analyser . The 2060 IC Process Analyser supports: Simultaneous analysis of multiple parameters (cations, anions, trace metals) Multiple detection methods: conductivity (suppressed and non-suppressed), UV/VIS, and amperometric detection Autonomous operation: 24/7 monitoring with continuous eluent generation Modular configuration: up to four cabinets and 20 sample streams can be integrated

What is a process analyzer?

A process analyser is an instrument that measures the chemical or physical properties of substances involved in industrial processes. It provides real-time data to monitor, control, and optimise production. A process analyser goes through the following steps: The analyser automatically takes a representative sample from the process stream. It conditions the sample, if necessary (e.g., cooling, filtering, or diluting). The instrument applies an analytical technique such as titration, spectroscopy (Raman, NIR, XRF), photometry, or ion chromatography. The analyser calculates the concentration or property of interest and sends the result directly to the plant’s control system (PLC, DCS, or SCADA). This allows operators to monitor product quality, optimise efficiency, and ensure safety and compliance without waiting for laboratory results.

Process analysis

Q: Which process analyzer is best for measuring gases and aerosols in air?

The 2060 MARGA (Monitor for AeRosols and GAses in ambient Air) developed by Metrohm and verified by the U.S. EPA is one of the best solutions available for measuring gases and aerosols in ambient air. It combines automation, precision, and ease of integration with proven field performance.

Advanced process analysers for industrial inline, online, and atline analysis: petrochemical, energy, semiconductor, metal, paper, mining, and (waste)water applications.

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Whatever your requirements – we have the right Process Analyser for you

Our portfolio of process analysers includes individual analysers as well as a modular analyser platform covering near-infrared, Raman, titration, pH, and ion chromatography measurements in various industries. Use the filters to refine your search and find the perfect process analyser for you.

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15 Product families

2060 Platform

The robust and reliable modular analyser platform for ultimate flexibility in customised process monitoring.

2060 VA/CVS Process Analyser

Precise trace metal analysis with Voltammetry or organic additives monitoring with CVS (Cyclic Voltammetric Stripping).

2060 XRF Process Analyser

Reliable online x-ray fluorescence analysis for liquid process control

2060 RISE

An inline Raman spectroscopy sensor to elevate your process analysis

2060 Raman Analyser

Unleashing analytical precision for comprehensive process monitoring

2060 The NIR Analyser

A turnkey solution for Process Analytical Technology (PAT)

2060 IC Process Analyser

Complete and flexible system for online monitoring of ionic compounds in aqueous media from ng/L to % concentrations.

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We ensure global support through service teams in more than 80 countries.

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2060 TI Process Analyser

Integrated solution for 24/7 online monitoring of critical chemical parameters in industrial processes and wastewater streams with titration, pH, ISE, conductivity, coulometry, or photometry methods.

Explosion-proof Process Analysers

State-of-the-art protection for online process analysis.

2035 Process Analysers

Process analysers available in potentiometric, photometric, and thermometric versions with optional additional pH and conductivity measurement.

202X series

Single-method process analysers for chemical, water, and wastewater monitoring with titration, pH, ISE, or photometry methods.

ProTrode sensors

Enhance your process insights with inline pH, dissolved oxygen, and dissolved carbon dioxide measurements

PTRam Analyser

Inline self-calibrating process development Raman.

TOC Analyser

Continuous monitoring of total organic carbon

ICON Analyser

Dedicated online photometer for water and wastewater analysis.

Knowledge hub

Metrohm Process Analytics, Process Service Engineer, chemical industry, 2060 Process Analyzer, training customer, petrochemical refinery

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Process analysers – FAQs

"Metrohm Process Analytics, Process NIR, 2060 platform, 2060 NIR cabinet, 2060 the NIR, operator, ATEX, Automated analysis, 2060 Software, OMNIS spectroscopy, Inline analysis, process environment, biodiesel, Stainless steel

A process analyser is an instrument that measures the chemical or physical properties of substances involved in industrial processes. It provides real-time data to monitor, control, and optimise production.

A process analyser goes through the following steps:

The analyser automatically takes a representative sample from the process stream.
It conditions the sample, if necessary (e.g., cooling, filtering, or diluting).
The instrument applies an analytical technique such as titration, spectroscopy (Raman, NIR, XRF), photometry, or ion chromatography.
The analyser calculates the concentration or property of interest and sends the result directly to the plant’s control system (PLC, DCS, or SCADA).

This allows operators to monitor product quality, optimise efficiency, and ensure safety and compliance without waiting for laboratory results.

Laboratory ion chromatography (left) and process ion chromatography (right) are suitable in different situations, depending on the end-user requirements..

Manual sampling takes time, requires handling of hazardous chemicals, and delays decisions. A process analyser measures directly in the process, delivering accurate and continuous results without waiting for laboratory analysis. This reduces errors, improves product quality, increases efficiency, and protects operators from exposure to hazardous samples.

Learn more in our blog article:

Blog: Laboratory vs. process analysis: Key factors for informed decision-making

The following table compares process analyzers to laboratory analyzers:

Feature	Process analyzer	Laboratory analyzer
Location	Installed directly in the process	Located in a separate lab
Measurement frequency	Continuous or at set intervals	Periodic, depending on manual sampling
Response time	Real-time results	Delayed results after transport and analysis
Accuracy	High, suitable for process control	Very high, suitable for detailed analysis
Safety	Reduces manual handling of hazardous samples	Requires operators to handle samples

A comparison of offline laboratory results (orange) to real-time process analyzer results (green).

Metrohm Process Analytics, 2060 Process Analyzer, chemical industry, Flexibility, Modularity, online analysis, process analyzer systems, petrochemical refinery

If you are looking for a turnkey process analysis solution with sample preconditioning, ease-of-use, and robust integration, Metrohm’s 2060 Process Analyser is one of the best in the market.

Metrohm Process Analytics offers complete turnkey solutions, including:

Analyser and sample preconditioning: cooling, heating, pressure reduction, degassing, filtration, and more.
Shelters, piping, wiring, and interfacing: fully engineered systems for plug-and-play deployment.
Modular multi-cabinet design: up to four cabinets for complex multiparameter analysis.
Preconfigured software (IMPACT): intuitive, graphical programming sheets for easy operator control.
Remote monitoring & control: via Modbus, discrete I/O, or direct connection to DCS/PLC systems.
Industrial-grade build: IP66/NEMA 4 enclosures for harsh environments.

Metrohm also provides custom engineering for sample handling and conditioning, ensuring reliable performance even in demanding applications like petrochemicals, semiconductors, and mining.

If ease of use is a top priority for process operators , Metrohm's IMPACT software and 2060 platform stand out as one of the best choices currently available.

If your goal is to empower process operators with a user-friendly, integrated, and remotely controllable system, Metrohm’s IMPACT software combined with the 2060 platform is a top-tier solution. It minimises training needs, reduces manual tasks, and enhances safety and efficiency.

Learn more about the IMPACT software

Learn more about the 20260 platform

Metrohm Process Analytics, Process analyzer systems, Process NIR, 2060 platform, 2060 NIR cabinet, 2060 the NIR, close up, ATEX, Automated analysis, ADI 2045TI Ex Proof Analyzer, OMNIS spectroscopy, Inline analysis, process environment, explosion

An explosion-proof process analyser is a specialised instrument, designed to operate safely in environments where flammable gases, vapors, or dusts are present. It prevents ignition of hazardous substances by containing any sparks or heat within the device.

Check out Metrohm's explosion-proof process analysers

Explosion-proof analysers are certified according to international and regional standards for hazardous areas. Common approvals include:

ATEX (Europe)
IECEx (global)
FM (United States)
CSA (Canada)

These certifications confirm that the analyzer meets strict safety requirements for operation in classified zones or divisions where explosive atmospheres may occur.

Metrohm Process Analytics, Process Service Engineer, chemical industry, 2060 Process Analyzer, training customer, petrochemical refinery, on-site training

Yes, you can measure trace levels (to % levels) of cations and anions in ultra-pure water online, for instance with the 2060 IC Process Analyser.

The 2060 IC Process Analyser supports:

Simultaneous analysis of multiple parameters (cations, anions, trace metals)
Multiple detection methods: conductivity (suppressed and non-suppressed), UV/VIS, and amperometric detection
Autonomous operation: 24/7 monitoring with continuous eluent generation
Modular configuration: up to four cabinets and 20 sample streams can be integrated

https://metrohm.scene7.com/is/image/metrohm/MARGA-ambient-air-monitoring?qlt=85&ts=1763989085720&dpr=off

The 2060 MARGA (Monitor for AeRosols and GAses in ambient Air) developed by Metrohm and verified by the U.S. EPA is one of the best solutions available for measuring gases and aerosols in ambient air. It combines automation, precision, and ease of integration with proven field performance.

Metrohm Process Analytics, pH, process engineer, maintenance, calibration, Inline analysis, Automated analysis, process environment, ProTrode

Metrohm has designed a wide range of inline sensors to ensure reliable, flexible, and robust control of your plant manufacturing steps. Whether you need to monitor pH, dissolved oxygen, or dissolved carbon dioxide in a chemical or pharmaceutical process, the ProTrode sensors are there to guarantee accurate and reliable results.

Learn more about the ProTrode sensors